High Volume PCB Assembly
High Volume, Big-batch PCB Assembly Services
MorePCB offer comprehensive high volume PCB assembly services with a focus on quality, speed, and cost-effectiveness. With our advanced production capabilities, we can handle large quantities of circuit board assembly for a variety of industries, including automotive, telecommunications, industrial control, and consumer electronics.
Our process begins with a thorough review of your design files and BOM to ensure accuracy and that all components can be sourced. If you don’t have a Gerber, our engineers can assist with designing your PCB. Once the order is placed and payment terms are agreed upon, we will begin fabricating the PCBs and SMT stencils.
We understand the importance of fast turnaround times, and our high volume PCB fabrication and assembly processes are optimized for efficiency. However, if we do not have all components in stock, our component sourcing turnaround time can range from 1 to 15 days.
At MorePCB, we adhere to the IPC-A-610 Class 2/3 standards for lead-free PCB assembly. We also offer value-added services, such as IC programming, conformal coating, mechanical box design and manufacturing, and box-built.
Partnering with MorePCB for your high volume PCB assembly needs ensures high-quality production, fast turnaround times, and comprehensive value-added services. Contact us today to learn more about our capabilities and how we can assist with your PCB assembly requirements.
Parts Quality Guarantee and Reliable Testing Methods
MorePCB offers a parts quality guarantee to ensure that all parts used in your high-volume PCB assembly are genuine, high-quality components. We have established partnerships with major suppliers and distributors, which allows us to source parts at competitive prices without compromising on quality.
Furthermore, our reliable testing methods are designed to detect any defects or issues during the PCB assembly process. Our team of experienced technicians and engineers use state-of-the-art equipment and testing procedures to ensure that every PCB assembly meets the required specifications and standards. This helps to reduce the risk of failures and increases the reliability of your PCB assembly.
We understand that the quality of your PCB assembly is essential to the success of your project, which is why we prioritize quality control at every step of the assembly process. Our commitment to providing high-quality, reliable PCB assemblies is reflected in our parts quality guarantee and our rigorous testing methods.
Prior PCB Assembly Service before Full Turnkey High-Volume Orders Production
Prior to full turnkey production of high-volume PCB assembly orders, MorePCB offers a free Prior PCB Assembly service, where we assemble 3-5 sample boards and ship them to you for testing.
This service is available for full turnkey PCB assembly orders, where we handle PCB fabrication, parts sourcing, and final assembly for your project. By working with our assembly team, you can ensure that the finished product meets your exact specifications and personal standards in quality and performance.
This service is also available for smaller orders with a high degree of complexity, such as those that require IC programming services. It allows you to verify that your source code functions properly on the finished assembled boards before your full order is produced.
NPI to High Volume Production
As your high volume PCB assembly partner, we understand the importance of a smooth transition from NPI to mass production. We are equipped to handle the demands of high volume production, and our manufacturing processes are scalable to accommodate the growth of your production needs.
Our team will work closely with you during the NPI process to ensure that any design or production issues are resolved before full production begins. We will also provide recommendations to optimize your design for manufacturability and cost-effectiveness.
Once your design is optimized and approved for mass production, we will begin the high volume PCB assembly process using our advanced machinery and skilled professionals. Our production capabilities include both surface mount technology (SMT) and through-hole technology (THT) assembly for a wide range of components and packages. We use only certified component vendors to ensure the quality and reliability of the components we use in your PCB assemblies.
To ensure the quality of your high volume PCB assemblies, we use a variety of testing methods, including manual visual inspection, Solder Paste Inspection (SPI), Automatic Optical Inspection (AOI), X-ray, In-Circuit Testing (ICT), and Functional Testing (FCT). These testing methods are selected based on your specific requirements and help to ensure that your PCB assemblies meet the highest quality standards.
Preferential for High Volume PCB Assembly
Scounted price with a guaranteed on-time delivery schedule.
We have built strong relationships with major component suppliers to source parts at competitive prices, ensuring that you get the best combination of quality and cost-effectiveness.
Our high-volume PCB assembly service is capable of fabricating and assembling 10,000 or more pieces of circuit boards, or PCBs with a production area of more than 20㎡. We offer lead-free assembly that follows the IPC-A-610 Class 2/3 standards, ensuring that your PCBs are of the highest quality.
Our team of experienced engineers will review your Gerber, BOM, and pick-and-place files to ensure that your design is correct and we can source all the required components. We also offer value-added services such as IC programming, conformal coating, and mechanical box design and manufacturing, in addition to PCB design, fabrication, and assembly.